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The back panel of a prototype of a flat-panel speaker designed by ECE PhD students David Anderson and Michael Heilemann with their advisor Mark Bocko, professor and chair of electrical and computer engineering. The parts for a typical prototype cost about $20 and produce an audio fidelity that is “night and day better,” than previous flat panel speakers, Bocko says. (University photo / Bob Marcotte)

Imagine your new home theater features a screen that serves as an extended loudspeaker, able to radiate sound linked to moving video images. Then picture your walls and ceiling lined with flat-panel loudspeakers that double as wall-art, light panels, or ceiling tiles.

What if you were able to create this totally immersive sonic space for a modest price—say a couple of thousand dollars?

“This is the new audio experience that we want to give people,” says Mark Bocko, professor and chair of electrical and computer engineering at the University of Rochester.

Bocko is working on the project with his PhD student, Michael Heilemann, and former PhD student David Anderson, who has graduated and joined the electrical and computer engineering department. Their work could result not only in sonically immersive home theaters, but also make airport and subway public address systems easier to understand, and give signs a “voice” of their own. It’s an example of cutting edge audio technology being developed at Rochester that could also be commercialized here, helping establish the city as a key player in sound.

Better vibrations

Flat panel loudspeakers now on the market are either “super expensive,” says Bocko, or suffer from acoustic shortcomings that require incorporating traditional cone loudspeakers that limit the shapes they come in.

Companies have been trying for years to create less expensive, truly “flat” panel loudspeakers only an inch thick—typically by placing from one to a few small electromagnetic drivers on the back of panels made of glass, plastic, or other material. The magnets are each wrapped in electric coils and connected by wires to a circuit board, which is programmed to cause the magnets to vibrate. This in turn causes the panel to vibrate and produce sound waves.

Mark Bocko standing next to a prototype of a flat panel speaker made to look like a painting
Flat-panel loudspeakers doubling as wall hangings and overhead lights “could cover a good fraction of the space surrounding you, and bring you sound from every direction,” says Mark Bocko, director of the Center for Emerging and Innovative Sciences. (University of Rochester photo / Bob Marcotte)

These early approaches to flat-panel design, Bocko says, “didn’t have sufficient control of the vibrations of the panel. In previous approaches you would get disorganized vibrations—the different parts of the panel were not moving cooperatively, there were uncontrolled panel vibrations and the radiated sound was low-fidelity and had uncontrollable spatial properties.”

Bocko draws an analogy to several people bouncing on a trampoline. “When one person starts jumping up and down, everyone else is going to start uncontrollably bouncing up and down too. But if everyone were to jump up and down at just the right times, they could control the trampoline to make it respond in any way desired.”

“That’s what our method does.”

The key to their approach is the way in which the array of electromagnetic drivers is laid out, as well as the signal processing algorithms employed to closely control the vibrations of panels and the sound waves they create.

Anderson and Heilemann have developed detailed models and created prototypes of flat-panel speakers that have audio fidelity that is “night and day better,” than previous flat panel speakers, Bocko says. The parts for a typical prototype cost about $20.

Bocko, Anderson, and Heilemann—along with Mark Fiscella, a local engineer with extensive experience in product development and manufacturing—are in the process of forming a company to commercialize the technology.

Changing how we bring sound into our lives

They have other potential applications on their radar as well.

Flat-panel loudspeakers could do double duty as signs for advertising and tradeshows, and for other commercial applications, such as fast-food drive-thru menus. Overhead LED lighting panels can also be turned into loudspeakers, Bocko says. Spaced throughout airports and subways, they wouldn’t need to be turned up as loudly as the more widely spaced PA loudspeakers now used. This would cut down on the echoes and reverberations that make airport and subway messages almost impossible to discern at any distance.

“But the application I get most excited about is home entertainment systems,” Bocko says.

Flat-panel loudspeakers doubling as wall hangings and overhead lights “could cover a good fraction of the space surrounding you, and bring you sound from every direction,” Bocko says. “Especially when you have overhead speakers, you can create a much greater sense of spaciousness and immersion.”

And unlike the sound used in virtual reality games, there are no headphones “cutting the user off from the rest of the world.”

“People want to layer audio on top of the natural sounds already present in their environment,” Bocko says. “We think that this technology has the potential to completely change how we bring sound into our lives. That’s why we’re so excited about this work. “

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