University of Rochester

Rochester Review
November–December 2008
Vol. 71, No. 2

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Electrical and Computer Engineering Introducing the ‘Rochester Cube’ Rochester researchers are the first to synchronize a 3-D circuit. By Jonathan Sherwood ’04 (MA)

The next major advance in computer processors will likely be the move from today’s two-dimensional chips to three-dimensional circuits, and the first three-dimensional synchronization circuitry is now running at 1.4 gigahertz at the University.

students with circuitCIRCUIT DESIGN: Doctoral student Vasilis Pavlidis ’08 (PhD) worked with Eby Friedman, Distinguished Professor of Electrical and Computer Engineering, to develop a 3-D computer circuit that Friedman describes as an entire circuit board folded up into a tiny package.

Designed and built specifically to optimize all key processing functions vertically, through multiple layers of processors, the same way ordinary chips optimize functions horizontally, the new design means tasks such as synchronicity, power distribution, and long-distance signaling are all fully functioning in three dimensions for the first time.

“I call it a cube now, because it’s not just a chip anymore,” says Eby Friedman, Distinguished Professor of Electrical and Computer Engineering at Rochester and cocreator of the processor. “This is the way computing is going to have to be done in the future. When the chips are flush against each other, they can do things you could never do with a regular 2-D chip.”

Friedman, working with engineering student Vasilis Pavlidis ’08 (PhD), says that many in the integrated circuit industry are talking about the limits of miniaturization, a point at which it will be impossible to pack more chips next to each other and thus limiting the capabilities of future processors.

He says a number of integrated circuit designers anticipate someday expanding into the third dimension, stacking transistors on top of each other.

But with vertical expansion will come a host of difficulties, and Friedman says the key is to design a 3-D chip where all the layers interact like a single system. Friedman describes getting all three levels of the 3-D chip to act in harmony to be like trying to devise a traffic control system for the entire United States—and then layering two more United States above the first and somehow getting every bit of traffic from any point on any level to its destination on any other level—while simultaneously coordinating the traffic of millions of other drivers.

Complicate that by changing the United States layers to someplace like China and India where the driving laws and roads are quite different, and the complexity and challenge of designing a single control system to work in any chip becomes apparent, says Friedman.

Since each layer could be a different processor with a different function, such as converting MP3 files to audio or detecting light for a digital camera, Friedman says that the 3-D chip is essentially an entire circuit board folded up into a tiny package. He says the chips inside something like an iPod could be compacted to a 10th their current size with 10 times the speed.

What makes it all possible is the architecture Friedman and his students designed, which uses many of the tricks of regular processors, but also accounts for different operating speeds and different power requirements. Manufactured at MIT, the chip has millions of holes drilled into the insulation that separates the layers in order to allow for the myriad vertical connections between transistors in different layers.

“Are we going to hit a point where we can’t scale integrated circuits any smaller? Horizontally, yes,” says Friedman. “But we’re going to start scaling vertically, and that will never end. At least not in my lifetime. Talk to my grandchildren about that.”

Jonathan Sherwood ’04 (MA) is a senior science writer for University Communications.